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Unit outline_

MECH3362: Engineering Materials for Adv Manufacturing

Semester 1, 2024 [Normal day] - Camperdown/Darlington, Sydney

This unit aims for students to understand the structure and properties of engineering materials, and how these can be controlled in processing according to product design. The course provides a practical and theoretical introduction to the recent development of advanced manufacturing and the role of engineering materials in it. At the end of this unit students should have the capability to select proper materials for engineering design by considering emerging manufacturing technologies including additive manufacturing. Course contents will include: metal, polymers and polymer composite materials; introductory advanced manufacturing; the processing-structure-property relationships; selection of materials for advanced manufacturing in mechanical design.

Unit details and rules

Academic unit Aerospace, Mechanical and Mechatronic
Credit points 6
Prerequisites
? 
AMME2000 and AMME2301 and (AMME1362 or AMME2302 or CIVL1110 or CIVL2110)
Corequisites
? 
None
Prohibitions
? 
None
Assumed knowledge
? 

(1) A good understanding of basic knowledge and principles of material science and engineering from Materials I and mechanics of solids for simple structural elements (in tension, bending, torsion); (2) Reasonable mathematical skills in calculation of stresses and strains in simple structural elements

Available to study abroad and exchange students

Yes

Teaching staff

Coordinator Li Chang, li.chang@sydney.edu.au
Lecturer(s) Li Chang, li.chang@sydney.edu.au
The census date for this unit availability is 2 April 2024
Type Description Weight Due Length
Supervised exam
? 
hurdle task
Final exam
supervised exam
35% Formal exam period 2 hours
Outcomes assessed: LO1 LO2 LO3 LO4 LO5 LO6 LO7 LO8
Online task Weekly onlin Quizzes
online quizzes for gauging the learning progress. 0.5% for each quiz
5% Multiple weeks 5 multiple choice questions
Outcomes assessed: LO1 LO8 LO7 LO6 LO5 LO4 LO3 LO2
Skills-based evaluation Lab report
Students prepare the report to analyze the lab results independently
5% Multiple weeks ~ 5 pages Lab report
Outcomes assessed: LO1 LO8 LO7 LO6 LO2
Assignment Assignment 1
take-home, worked answer problems
5% Week 03
Due date: 08 Mar 2024 at 23:59

Closing date: 22 Mar 2024
5 - 10 pages of calculations
Outcomes assessed: LO1 LO2 LO3 LO6 LO7 LO8
Assignment Assignment 2
take-home, worked answer problems
5% Week 06
Due date: 28 Mar 2024 at 23:59

Closing date: 12 Apr 2024
5 - 10 pages of calculations
Outcomes assessed: LO1 LO2 LO3 LO5 LO6 LO7 LO8
Small test Quiz 1
Supervised quiz. Multiple choice and problem solving questions.
10% Week 07
Due date: 08 Apr 2024 at 11:00

Closing date: 08 Apr 2024
~2 pages including calculations
Outcomes assessed: LO1 LO3 LO2
Assignment Assignment 3
take-home, worked answer problems
5% Week 09
Due date: 26 Apr 2024 at 23:59

Closing date: 10 May 2024
5 - 10 pages of calculations
Outcomes assessed: LO1 LO2 LO3 LO4 LO6 LO7 LO8
Assignment Assignment 4
take-home, worked answer problems
5% Week 12
Due date: 24 May 2024 at 23:59

Closing date: 07 Jun 2024
5 - 10 pages of calculations
Outcomes assessed: LO1 LO2 LO4 LO5 LO6 LO7 LO8
Creative assessment / demonstration group assignment project report
Design and fabricate an engineering component, with a group report .
15% Week 13
Due date: 24 May 2024 at 23:59
15 ~ 20 pages
Outcomes assessed: LO1 LO2 LO3 LO5 LO6 LO7 LO8
Small test Quiz 2
Supervised quiz. Multiple choice and problem solving questions.
10% Week 13
Due date: 20 May 2024 at 11:00

Closing date: 20 May 2024
~2 pages including calculations
Outcomes assessed: LO1 LO6 LO5 LO4 LO3 LO2
hurdle task = hurdle task ?
group assignment = group assignment ?

Assessment summary

  • Lab report: Students are required to attend a lab session and submit a written report.
  • Assignment 1: Students will be required to submit an assignment in response to practical problems on basic mechanical behaviour of engineering materials.
  • Assignment 2: Students will be required to demonstrate their knowledge of failure analyses using failure and fracture criteria.
  • Assignment 3: Students will be required to demonstrate their knowledge on the fracture and fatigue analyses of engineering materials.
  • Assignment 4: Students will be required to demonstrate exercises and the establishment of sound knowledge in fatigue, fatigue crack growth and creep analyses for engineering materials.
  • Final exam: Closed book examination.

Detailed information for each assessment can be found on Canvas.

Assessment criteria

The University awards common result grades, set out in the Coursework Policy 2014 (Schedule 1).

As a general guide, a high distinction indicates work of an exceptional standard, a distinction a very high standard, a credit a good standard, and a pass an acceptable standard.

Result name

Mark range

Description

High distinction

85 - 100

Awarded when students demonstrate the learning outcomes for the unit at an exceptional standard.

Distinction

75 - 84

Awarded when students demonstrate the learning outcomes for the unit at a very high standard.

Credit

65 - 74

Awarded when students demonstrate the learning outcomes for the unit at a high standard.

Pass

50 - 64

Awarded when students demonstrate the learning outcomes for the unit at an acceptable standard.

Fail

0 - 49

When you don’t meet the learning outcomes of the unit to a satisfactory standard.

For more information see guide to grades.

Late submission

In accordance with University policy, these penalties apply when written work is submitted after 11:59pm on the due date:

  • Deduction of 5% of the maximum mark for each calendar day after the due date.
  • After ten calendar days late, a mark of zero will be awarded.

This unit has an exception to the standard University policy or supplementary information has been provided by the unit coordinator. This information is displayed below:

The Assessment Procedures 2011 provide that any written work submitted after 11:59pm on the due date will be penalised by 5% of the maximum awardable mark for each calendar day after the due date. If the assessment is submitted more than ten calendar days late, a mark of zero will be awarded.

Academic integrity

The Current Student website provides information on academic integrity and the resources available to all students. The University expects students and staff to act ethically and honestly and will treat all allegations of academic integrity breaches seriously.

We use similarity detection software to detect potential instances of plagiarism or other forms of academic integrity breach. If such matches indicate evidence of plagiarism or other forms of academic integrity breaches, your teacher is required to report your work for further investigation.

Use of generative artificial intelligence (AI) and automated writing tools

You may only use generative AI and automated writing tools in assessment tasks if you are permitted to by your unit coordinator. If you do use these tools, you must acknowledge this in your work, either in a footnote or an acknowledgement section. The assessment instructions or unit outline will give guidance of the types of tools that are permitted and how the tools should be used.

Your final submitted work must be your own, original work. You must acknowledge any use of generative AI tools that have been used in the assessment, and any material that forms part of your submission must be appropriately referenced. For guidance on how to acknowledge the use of AI, please refer to the AI in Education Canvas site.

The unapproved use of these tools or unacknowledged use will be considered a breach of the Academic Integrity Policy and penalties may apply.

Studiosity is permitted unless otherwise indicated by the unit coordinator. The use of this service must be acknowledged in your submission as detailed on the Learning Hub’s Canvas page.

Outside assessment tasks, generative AI tools may be used to support your learning. The AI in Education Canvas site contains a number of productive ways that students are using AI to improve their learning.

Simple extensions

If you encounter a problem submitting your work on time, you may be able to apply for an extension of five calendar days through a simple extension.  The application process will be different depending on the type of assessment and extensions cannot be granted for some assessment types like exams.

Special consideration

If exceptional circumstances mean you can’t complete an assessment, you need consideration for a longer period of time, or if you have essential commitments which impact your performance in an assessment, you may be eligible for special consideration or special arrangements.

Special consideration applications will not be affected by a simple extension application.

Using AI responsibly

Co-created with students, AI in Education includes lots of helpful examples of how students use generative AI tools to support their learning. It explains how generative AI works, the different tools available and how to use them responsibly and productively.

Support for students

The Support for Students Policy 2023 reflects the University’s commitment to supporting students in their academic journey and making the University safe for students. It is important that you read and understand this policy so that you are familiar with the range of support services available to you and understand how to engage with them.

The University uses email as its primary source of communication with students who need support under the Support for Students Policy 2023. Make sure you check your University email regularly and respond to any communications received from the University.

Learning resources and detailed information about weekly assessment and learning activities can be accessed via Canvas. It is essential that you visit your unit of study Canvas site to ensure you are up to date with all of your tasks.

If you are having difficulties completing your studies, or are feeling unsure about your progress, we are here to help. You can access the support services offered by the University at any time:

Support and Services (including health and wellbeing services, financial support and learning support)
Course planning and administration
Meet with an Academic Adviser

WK Topic Learning activity Learning outcomes
Multiple weeks Reading literature and practice assessment questions Independent study (80 hr) LO1 LO4 LO6 LO7
Week 01 Mechanical Properties of Engineering Materials and Material Selection Lecture and tutorial (5 hr) LO1 LO2
Week 02 Elastic Modulus and Yielding Strength Lecture and tutorial (5 hr) LO1 LO2
Week 03 Brittle fracture and fracture toughness Lecture and tutorial (5 hr) LO2 LO3
Week 04 Mechanisms of fracture & Case studies Lecture and tutorial (5 hr) LO1 LO2 LO4 LO5 LO6
Week 05 Fatigue failure Lecture and tutorial (5 hr) LO1 LO2 LO3 LO5
Week 06 Fatigue design & Life estimation on crack growth Lecture and tutorial (5 hr) LO4 LO5 LO6
Week 07 Viscoelasticity & Creep failure Lecture and tutorial (5 hr) LO4 LO5 LO6 LO7
Week 08 Processing Metals: Phase Diagram & Kinetics Lecture and tutorial (5 hr) LO4 LO5 LO7
Week 09 Light Alloy & Case Studies Lecture and tutorial (5 hr) LO1 LO5 LO6 LO7 LO8
Week 10 Ceramics: Structure, Properties & Processing Methods Lecture and tutorial (5 hr) LO6 LO7 LO8
Week 11 Polymers and Composites Lecture and tutorial (5 hr) LO2 LO3 LO5 LO6 LO7
Week 12 Engineering Materials for Advanced Manufacturing Lecture and tutorial (5 hr) LO2 LO6 LO7 LO8
Week 13 Materials & Sustainable Development Lecture and tutorial (5 hr) LO2 LO3 LO6 LO7 LO8

Study commitment

Typically, there is a minimum expectation of 1.5-2 hours of student effort per week per credit point for units of study offered over a full semester. For a 6 credit point unit, this equates to roughly 120-150 hours of student effort in total.

Required readings

All readings for this unit can be accessed through the Library eReserve, available on Canvas.

  • M. F. Ashby & D. R. H. Jones, Engineering Materials 1: An Introduction to Properties, Applications and Design (4th).

Learning outcomes are what students know, understand and are able to do on completion of a unit of study. They are aligned with the University's graduate qualities and are assessed as part of the curriculum.

At the completion of this unit, you should be able to:

  • LO1. graph simple equations representing material props, interpret graphs and communicate the outcomes
  • LO2. design simple engineering structural elements such as beams and thin-walled structures against plastic yielding, brittle failure, creep rupture and brittle fracture and fatigue with the concept of damage tolerance using the basic principles in materials selection
  • LO3. design a simple engineering structure by applying both criteria against plastic yielding and brittle fracture
  • LO4. evaluate fatigue failure in terms fatigue plot, and crack growth based on a fracture mechanics approach (stress intensity factor range)
  • LO5. analyse rupture life of stead-state creep as a function of stress and temperature
  • LO6. understand the processing, structure and property relationships of advanced engineering materials such as composite materials and high performance alloys
  • LO7. understand the general relationship between materials microstructure and mechanical properties (e.g. modulus of elasticity, yield strength, fracture toughness, fatigue, creep resistance, friction and wear)
  • LO8. characterise mechanical behaviours of materials including basic mechanical property, fracture, fatigue and creep resistance.

Graduate qualities

The graduate qualities are the qualities and skills that all University of Sydney graduates must demonstrate on successful completion of an award course. As a future Sydney graduate, the set of qualities have been designed to equip you for the contemporary world.

GQ1 Depth of disciplinary expertise

Deep disciplinary expertise is the ability to integrate and rigorously apply knowledge, understanding and skills of a recognised discipline defined by scholarly activity, as well as familiarity with evolving practice of the discipline.

GQ2 Critical thinking and problem solving

Critical thinking and problem solving are the questioning of ideas, evidence and assumptions in order to propose and evaluate hypotheses or alternative arguments before formulating a conclusion or a solution to an identified problem.

GQ3 Oral and written communication

Effective communication, in both oral and written form, is the clear exchange of meaning in a manner that is appropriate to audience and context.

GQ4 Information and digital literacy

Information and digital literacy is the ability to locate, interpret, evaluate, manage, adapt, integrate, create and convey information using appropriate resources, tools and strategies.

GQ5 Inventiveness

Generating novel ideas and solutions.

GQ6 Cultural competence

Cultural Competence is the ability to actively, ethically, respectfully, and successfully engage across and between cultures. In the Australian context, this includes and celebrates Aboriginal and Torres Strait Islander cultures, knowledge systems, and a mature understanding of contemporary issues.

GQ7 Interdisciplinary effectiveness

Interdisciplinary effectiveness is the integration and synthesis of multiple viewpoints and practices, working effectively across disciplinary boundaries.

GQ8 Integrated professional, ethical, and personal identity

An integrated professional, ethical and personal identity is understanding the interaction between one’s personal and professional selves in an ethical context.

GQ9 Influence

Engaging others in a process, idea or vision.

Outcome map

Learning outcomes Graduate qualities
GQ1 GQ2 GQ3 GQ4 GQ5 GQ6 GQ7 GQ8 GQ9

This section outlines changes made to this unit following staff and student reviews.

According to students' feedback in last year, the assignments due dates have been moved one-week earlier. Thus, students can focus on the final report in week 13.

Disclaimer

The University reserves the right to amend units of study or no longer offer certain units, including where there are low enrolment numbers.

To help you understand common terms that we use at the University, we offer an online glossary.